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Applications & Design of UL Listed Stainless Steel Exhaust Systems with Jeremias
Commercial and institutional projects are putting exhaust systems under more scrutiny than ever—especially when safety, code compliance, and long-term durability are on the line. In this SVL Coffee Break, Chad Sime (SVL Sales Engineer) hosted Connor Rampley, ME (Jeremias National Account Manager, Atlanta, GA) for a deep dive into the applications and design of UL Listed stainless steel exhaust systems, with a focus on what engineers need to specify for grease duct, boiler and gas vent, and engine exhaust.
From material selection, Certifications and real-world installation considerations, the core message was simple: the details of the products joining technology, the system design, and the application’s temperature range paired with the correct material choice determine whether a system performs for decades—or becomes a future liability.
Why UL Listed Stainless Steel Exhaust Systems Matter
Factory-built stainless exhaust systems continue gaining ground because they offer predictable performance and documented testing for high-risk applications. Connor emphasized that “UL Listed” isn’t just a label—it’s evident the system has endured rigorous fire, temperature, pressure, and durability criteria that field-built options often can’t match in real conditions.
For designers and facility owners, that means:
- Improved life safety and reduced fire risk
- Better compliance with NFPA/IMC requirements
- More predictable installation and coordination which cuts down on time and cost.
- Lower long-term maintenance risk, especially where cleaning is inconsistent
The Big Three Applications: Engine Exhaust, Grease Duct, Boiler Exhaust
Connor structured the presentation around three core categories most engineer’s encounter.
1) Engine Exhaust: Temperature + Pressure Drive the Spec
For engine exhaust systems, Connor highlighted the importance of aligning specifications with applicable codes (NFPA 37 / NFPA 211) and relevant UL requirements (commonly UL 103, and in many cases UL 2561). He also urged engineers to spec performance outcomes—like man-safe skin temperature—instead of prescriptive insulation thicknesses, allowing compliant solutions while protecting personnel.
A key takeaway: if you’re dealing with higher continuous exhaust temperatures, verify the system’s listing and ratings—not every “modular” option in the market is equivalent at elevated temps and pressures.
2) Grease Duct: Design for Reality, Not Best-Case Maintenance
For commercial kitchen exhaust (grease duct), Connor focused on why more projects are moving toward UL 1978 (and UL 2221 for 0-clearance/fire-rated shaft alternatives). The webinar explored practical design issues engineers face every day:
- Required slope for horizontal grease duct runs greatly varies by system type and listing
- Access and cleanout strategy matters because cleaning methods can be aggressive
- Balancing multiple hoods should consider routing and static pressure—not velocity alone
One standout section compared UL-tested performance to typical field-built solutions under fire conditions. The point wasn’t to shame “the way it’s always been done”—it was to reinforce that grease duct design should assume imperfect maintenance and still protect the building.
3) Boiler Exhaust & Gas Vent: Listings, Materials, and Draft Calculations
For condensing boiler exhaust, Connor addressed common specification mistakes—especially around UL 1738-listed materials. He walked through how stainless options such as 444 and 316 can be acceptable under the right listing requirements (depending on the appliance and listing), and why 304 is often misapplied.
He also explained why draft calculations shouldn’t be optional for common-vented systems. Using the ASHRAE chimney design equation alongside NFPA 54 natural draft guidelines can help prevent issues caused by routing changes, added fittings, or wide ambient temperature swings. That design discipline is also what determines when dampers and/or draft fans become necessary—especially on tall stacks or multi-appliance systems.
Stainless Steel Materials: 304 vs 444 vs 316 (What Engineers Need to Know)
Connor fielded direct questions about stainless steel material selection and clarified a practical hierarchy:
- 304: widely used, but not always a “lifetime” choice depending on application
- 444 / 316: often preferred for longer life and more demanding environments
- Outer jackets: selecting an exterior-appropriate stainless can help prevent long-term corrosion issues
Need Help Specifying UL Listed Exhaust, Grease Duct, or Boiler Venting?
SVL can support your team with application guidance, layout coordination, and manufacturer-backed design support for UL Listed stainless steel exhaust systems, including grease duct design, boiler venting, and engine exhaust.
Don’t Miss the Next SVL Coffee Break
SVL Coffee Break is our fast-paced webinar series designed to deliver practical engineering insights for today’s commercial HVAC professionals. Each session features real-world applications, expert perspectives, and actionable takeaways across topics like HVAC systems, indoor air quality, hydronics, and emerging technologies.
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