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Fulton: Reducing Emissions & Operating Costs by Unlocking the Power of Clean Steam

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Our latest Coffee Break Webinar, a 45-minute session titled “Reducing Emissions & Operating Costs by Unlocking the Power of Clean Steam” featured a conversation with Joe Singerling from Fulton Boilers. We discussed the critical role of steam quality and explored Fulton’s clean steam systems, their diverse applications, and the factors influencing their efficiency.

What is Clean Steam?

Clean steam is steam with low moisture content and minimal contaminants. Traditional steam, also known as “plant steam,” is sufficient for many applications where the steam doesn’t directly contact the product. However, in industries like food processing and pharmaceuticals, stricter standards are necessary. Clean steam offers several advantages:

  • Reduced Risk of Contamination: Lower moisture content translates to less carryover of impurities and minerals that could contaminate the product.
  • Improved Process Control: Consistent steam quality ensures predictable and repeatable results in processes.

Levels of Clean Steam

The requirements for clean steam vary depending on the industry and application. Here’s a breakdown of the different levels of clean steam discussed in the seminar:

  • Plant Steam: This is the most basic level of steam quality. It is used in applications where steam does not come into direct contact with the product, such as heating buildings or powering turbines.
  • Culinary Steam: Used in food processing applications, culinary steam requires filtration to remove particles larger than 2 microns. It may also involve the use of FDA-approved chemicals for sanitation.
  • Clean Steam (Generic): This is a general term for steam that is free of chemicals. It typically uses softened water, reverse osmosis, or deionized water to achieve minimal contaminants. Clean steam systems may utilize a dedicated boiler or a secondary steam generator.
  • Pure Steam: This is the highest level of clean steam, with virtually no impurities. It is used in critical applications within the pharmaceutical industry. Pure steam systems require stringent standards, including 316 stainless steel piping and all-welded connections to minimize contamination risks.

Key Factors for Clean Steam Systems

Several factors influence the effectiveness of clean steam systems:

  • Moisture Content: As mentioned earlier, lower moisture content is essential for minimizing contaminant carryover.
  • Boiler Pressure: operating at Lower steam  pressures can generate larger steam bubbles, which can increase moisture content.
  • Water Treatment: Proper water treatment is crucial to prevent scale buildup in the boiler and pipes, which can not only reduce efficiency but also lead to contamination.
  • System Design: Careful consideration needs to be given to system design aspects like appropriate pipe sizing and maintaining proper water levels in the boiler to ensure optimal clean steam generation.

Challenges of Clean Steam Systems

While clean steam offers significant benefits, there are also challenges to consider:

  • Cost: Higher levels of clean steam require more expensive materials and components for boilers, piping, and filtration systems.
  • Boiler Life: Running a boiler without the use of certain chemicals can potentially reduce its lifespan. Implementing proper boiler maintenance practices becomes even more critical in clean steam systems.
  • Large Instantaneous Loads: Sudden spikes in steam demand can overwhelm the boiler’s capacity, potentially compromising steam quality. Proper system design and boiler sizing are essential to handle anticipated fluctuations in demand.

Fulton Boilers and Clean Steam Solutions

Fulton Boilers has extensive experience in designing and manufacturing boilers for various clean steam applications. The seminar provided a deeper understanding of the intricacies of clean steam systems and the various factors that influence their performance. By carefully assessing these factors and selecting the appropriate equipment and water treatment solutions, facilities can ensure they achieve the desired level of clean steam quality for their specific needs.

In Conclusion

Clean steam systems play a vital role in various applications, ensuring product quality and process consistency. Understanding the different levels of clean steam, the factors that influence their effectiveness, and the challenges involved is crucial for selecting the right system for your application. If you’re considering implementing a clean steam system, consulting with a reputable boiler manufacturer like Fulton Boilers can be extremely beneficial. Their expertise can help you navigate the various considerations and design a system that meets your specific requirements.

Contact Fulton today to explore how their steam boilers can reduce emissions and operating costs.

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                      Jim Lubratt

                      President & Chief Executive Officer

                      Jim Lubratt has been president of SVL since 2006. He first joined the company as a sales engineer in 1992 and was made a partner in 2000. He holds a Bachelor of Science in mechanical engineering from Southern Methodist University and first entered the HVAC industry as a marketing engineer for a heat pump manufacturer in Texas.

                      In addition to his role at SVL, Jim is vice president of AQC Industries, LLC, a manufacturer of specialized underground ductwork systems. He is also an investor and board member for Hydromx, Inc., a manufacturer of heat transfer nanofluids, and Crotega, Inc., creators of personal and building security solutions.

                      Jim and his wife, Tracy, met in college and married in 1993. They have three children, two of whom have graduated college in Texas, while their youngest is attending Grand Canyon University in Arizona.

                      Outside of work, Jim places a priority on his faith, family, friends, and fitness. He enjoys helping people-supporting charities, time with his wife and kids, road-biking with friends and efforts to stay physically fit.

                      A message from Jim on the achievements of SVL

                      SVL started in February 1967 by Charlie Schwab and Craig Vollhaber. Schwab-Vollhaber, Inc. (as it was named at the time) steadily grew and, in 1985, welcomed Paul Lubratt as another partner, becoming Schwab-Vollhaber-Lubratt, Inc. SVL’s founders had the determination to build the most talented, customer-focused HVAC representative in the Midwest. Our original drive and passion still shape the company and culture to this day. The achievements of an organization are the results of the combined efforts of every individual. From humble beginnings, SVL founders paved the way to industry success with hard work and determination. “Today, SVL is strongly organized with great people to lead our industry forward as we are challenged with fast-paced changes to reduce our environmental impact,” says Jim. Now, 55+ years later, SVL is under the leadership of two new principals who share the same vision and drive that has propelled SVL throughout the years. Built on a foundation of integrity, Jim Lubratt, and Charlie Vollhaber strive to ensure opportunities for personal growth, improved work environment, and shared life enrichment. The achievements of our organization are the results of the combined efforts of every individual.

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                      Charlie Vollhaber

                      Executive Vice President & Officer

                      Charlie Vollhaber is a third-generation employee at SVL, as a grandson of company co-founder Craig Vollhaber and son of former CEO Todd Vollhaber. Charlie holds a Bachelor of Science in mechanical engineering and an MBA, both from the University of Minnesota. He became an outside salesman for SVL in 2013, was made a partner in 2019, and then executive vice president and officer in 2022.

                      He grew up playing sports, including football, basketball, golf, and track, and enjoys the competitive nature of the HVAC industry. “I like that no two days are ever the same as there are always questions to answer and problems to solve,” he says. “Most of all, I enjoy working with great people and coordinating together on challenging projects to achieve positive results together.”

                      Outside of work, Charlie enjoys spending time with his wife, Lesley, and their three boys. He’s also fond of golfing, traveling, and attending concerts and sporting events. One of his favorite quotes is from the book of Philippians: “Do nothing from selfish ambition or conceit, but in humility count other more significant than yourselves. Let each of you look not only to his own interests, but also to the interests of others.” Because HVAC and construction is such a team effort, he says, “this mindset helps to create positive results in a vast majority of situations.”

                      A message from Charlie on the culture of SVL

                      “At SVL, we strive to cultivate a unique culture that revolves around finding and empowering exceptional individuals. We believe in equipping our team members with the right tools and resources to succeed.

                      As we’ve grown the business, we have deliberately maintained a small firm culture, fostering an environment where collaboration thrives. We encourage open dialogue and promote a sense of comfort among our employees, allowing anyone to ask questions and seek guidance from anyone else, regardless of their level within the organization.

                      We foster a workshop-like atmosphere where everyone’s contribution is valued. Presenting your work to another individual or a group of teammates provides a platform for collaboration, where ideas are shared, dissected, and improved collectively. We firmly believe in the power of mentoring and provide various avenues for both formal and informal guidance. Whether it’s through structured training programs or casual conversations, we encourage team members to discuss a wide range of topics, from work-related successes or issues to everyday personal life topics.

                      In summary, our culture is built on the foundation of attracting exceptional individuals, empowering them with the necessary tools, and fostering a collaborative environment where mentorship and growth thrive. We are committed to creating an atmosphere where every team member feels supported, valued, and encouraged to reach their fullest potential.”

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                      Al Gramse

                      Vice President of SVL Service Corporation

                      Al Gramse has been in the HVAC industry for over 30 years. He began as a service technician.  Then over his career worked in technical support, building automation, then service manager prior to his current role.

                      How did Al end up in the HVAC industry?  “After high school, I took a couple years to figure out what I wanted to do.   Where I was working at the time, a grumpy old coworker, who I didn’t get along with, walked up to me and said ‘What are you doing here?  Go back to school.’”  I said, “For what?”  He said “There’s a tech school down the street.  Go down there and pick something that interests you”. Then he walked away.  That weird interaction, with someone I didn’t get along with, sent me down a 30-year path in the HVAC industry.   Never underestimate the potential of a little encouragement.   Even if it is from a strange source.

                      Al has been with SVL for 15 years and is the head of our SVL Service division. “The people here are some of the best in the industry,” Al says. “A bunch of team-oriented, knowledgeable, go-getters.” His personal mantra is “figure it out,” “Do a little fact-finding on your own. Use your own brain before you use someone else’s. But know when to ask for help.” he prescribes. “It’s amazing what you can accomplish on your own if you dig in a little bit.”

                      Outside of work, Al has lots of outdoor hobbies, including hunting, fishing, and motorcycling, though his favorite pastime is simply hanging out with family.

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                      Jennifer Roach

                      Director of Marketing, Events & Administration

                      More than just a creative director, Jen brings 30 years of marketing and leadership magic to SVL. Her journey began in the trenches of graphic design, quickly evolving into crafting eye-catching campaigns for iconic brands like Target, Gabberts, Gander Mountain and Camping World. As a seasoned director and agency veteran, she honed her skills with recreational vehicle giant Parts Unlimited before leading creative teams at HOM Furniture and, ultimately, landing at SVL during a crucial growth phase.

                      Jen thrives on "servant-leadership," empowering her team and fostering a culture of trust and mutual respect. "It unlocks their potential, fuels creativity, and leads to work we're all proud of," she says. "I want my team to care, collaborate, and push boundaries together."

                      When not shaping impactful campaigns, Jen enjoys weekend adventures with her husband, Scott, and son, Crew. Their lives are a tapestry of shared passions, from bike rides and baking experiments to cheering on Simley High School wrestlers. And with her recently built forever home in Cottage Grove, her free time now includes a new, thrilling chapter: weekend renovation warrior!

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                      Mike Ruff

                      Vice President of Information Technology

                      Mike Ruff, the Vice President of Information Technology at SVL Inc., is a seasoned professional with an impressive 24-year tenure in the IT industry. His journey in the field is marked by extensive experience and expertise in various domains, including serving as a Cloud Architect focusing on Azure Software as a Service (SaaS), Infrastructure as a Service (IaaS), and both B2B and B2C solutions. Mike’s skills extend to being a Security Architect, where he has honed his knowledge in safeguarding digital assets, and he is also proficient in the Microsoft 365 stack, virtualization, routing, switching, and wireless technologies.

                      Beyond his professional roles, Mike is deeply passionate about technology in all its forms, which is evident in his career and personal hobbies. His love for technology is not just limited to his work but also spills over into his leisure activities. In the summertime, Mike enjoys the thrill of riding his motorcycle, embracing the freedom and adventure it brings. When winter arrives, he switches gears to snowboarding, seeking the excitement and challenge of the snowy slopes. These hobbies reflect Mike’s dynamic personality and continuous pursuit of technically engaging and physically exhilarating activities.

                      Mike Ruff's blend of professional expertise and personal passions make him a unique and valuable asset to SVL Inc., embodying a perfect synergy of technical acumen and a zest for life's adventurous aspects.

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