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Imperium Technologies: Unlock Hidden Steam System Losses with Real-Time Steam System Intelligence

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In a recent SVL Coffee Break webinar, SVL partnered with Imperium Technologies to introduce a groundbreaking advancement in steam infrastructure and hydronic system optimization: Steam System Intelligence. During the session, Gordon Judd, Co-Founder and CTO of Imperium Technologies, demonstrated how real-time steam monitoring and intelligent diagnostics are transforming facility operations through continuous visibility into steam and hydronic performance.

At the center of the discussion was IntelliTrap®, the industry’s first fully integrated electromechanical steam trap with built-in 24/7 monitoring capabilities. Combined with the cloud-based SteamView™ analytics platform, Imperium is helping facilities uncover hidden energy losses, reduce maintenance costs, improve reliability, and modernize aging steam and hydronic infrastructure.

Why Steam and Hydronic Systems Still Matter in Modern HVAC Applications

Steam and hydronic systems remain foundational technologies in commercial HVAC, district energy, healthcare, higher education, industrial manufacturing, and institutional facilities. Steam continues to be one of the most efficient methods for transferring thermal energy, especially in large-scale heating applications.

According to the U.S. Department of Energy, nearly 20% of generated steam energy is lost due to inefficiencies throughout steam distribution systems. Common issues include:

  • Failed-open steam traps causing live steam loss
  • Failed-closed traps leading to condensate buildup
  • Water hammer and wet steam conditions
  • Excessive energy consumption
  • Premature equipment failure
  • Reduced HVAC system efficiency

Traditional steam trap maintenance often relies on manual inspections using stethoscopes, ultrasonic testing, or infrared tools—typically only once or twice per year. This reactive maintenance approach leaves facilities vulnerable to long periods of unnoticed failures and escalating operational costs.

Imperium Technologies: A Smarter Hydronics and Steam Solution

Imperium Technologies is redefining what’s possible in smart hydronics, steam system monitoring, and predictive HVAC maintenance.

IntelliTrap®: Intelligent Steam Trap TechnologyIntelliTrap

Imperium’s IntelliTrap® combines condensate management with advanced monitoring capabilities, delivering continuous operational data from within the steam distribution system itself. Unlike conventional mechanical traps, IntelliTrap actively monitors system performance in real time.

Each IntelliTrap monitors:

  • Condensate removal rate
  • Steam trap duty cycle
  • Temperature
  • Pressure
  • Steam system operating conditions

Data is securely transmitted every 15 minutes through a 5G-connected network into the SteamView™ dashboard, giving facility operators unprecedented insight into steam and hydronic system performance.

Benefits of Real-Time Steam and Hydronic Monitoring

By leveraging Imperium’s intelligent monitoring platform, facilities can transition from reactive maintenance to predictive operational management.

Key Benefits Include:
  • Improved steam system efficiency
  • Reduced energy waste and utility costs
  • Enhanced hydronic system reliability
  • Predictive maintenance capabilities
  • Reduced greenhouse gas emissions
  • Lower maintenance labor requirements
  • Early detection of steam trap failures
  • Improved boiler plant performance
  • Protection against water hammer damage
  • Better visibility into HVAC system operations

For facility managers, mechanical engineers, and building operators, this means greater control over critical infrastructure and stronger long-term asset performance.

Using Data to Prevent Costly Failures

One of the webinar’s most compelling examples involved IntelliTrap data identifying abnormal condensate behavior tied to steam velocity issues and damaged moisture separators. In another case, the technology helped diagnose conditions contributing to the premature failure of a 20-inch underground expansion joint repair costing approximately $1.5 million.

Continuous monitoring allows teams to:

  • Detect failures within minutes instead of months
  • Analyze heat loss throughout the system
  • Prioritize maintenance activities
  • Improve operational decision-making
  • Extend equipment life cycles

This level of operational intelligence is especially valuable for hospitals, universities, manufacturing facilities, and large commercial buildings where steam and hydronic reliability are mission critical.

A Viable Hydronics Solution for Modern Facilities

As building owners pursue decarbonization, energy efficiency, and smarter building operations, Imperium Technologies offers a highly viable solution within today’s evolving hydronics landscape.

The combination of IntelliTrap and SteamView supports:

  • Smart building initiatives
  • BAS integration opportunities
  • Energy management strategies
  • HVAC optimization programs
  • Facility sustainability goals
  • Industrial steam system modernization

Unlike traditional monitoring methods, Imperium’s technology provides actionable operational data continuously—empowering teams to make informed decisions that improve reliability and reduce total cost of ownership.

For consulting engineers and facility operators evaluating modern hydronic solutions, Imperium delivers a unique blend of real-time analytics, steam system intelligence, and predictive diagnostics that aligns with the future of intelligent HVAC infrastructure.

The Future of Steam System Intelligence

This SVL Coffee Break webinar demonstrated that the future of steam and hydronic systems is no longer reactive—it’s intelligent, connected, and data-driven. Through advanced monitoring and analytics, Imperium Technologies is helping facilities modernize critical infrastructure while improving energy performance and operational resilience.

If you missed the webinar or would like to learn more about IntelliTrap®, SteamView™, or smart steam system monitoring solutions, connect with your local SVL sales engineer to explore how Imperium Technologies can support your facility goals.

Don’t Miss the Next SVL Coffee Break

SVL Coffee Break is our fast-paced webinar series designed to deliver practical engineering insights for today’s commercial HVAC professionals. Each session features real-world applications, expert perspectives, and actionable takeaways across topics like HVAC systems, indoor air quality, hydronics, and emerging technologies.

Opt-in to SVL marketing emails to receive upcoming Coffee Break invites and on-demand recordings.

Learn More About Imperium Technologies

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                      Jim Lubratt

                      President & Chief Executive Officer

                      Jim Lubratt has been president of SVL since 2006. He first joined the company as a sales engineer in 1992 and was made a partner in 2000. He holds a Bachelor of Science in mechanical engineering from Southern Methodist University and first entered the HVAC industry as a marketing engineer for a heat pump manufacturer in Texas.

                      In addition to his role at SVL, Jim is vice president of AQC Industries, LLC, a manufacturer of specialized underground ductwork systems. He is also an investor and board member for Hydromx, Inc., a manufacturer of heat transfer nanofluids, and Crotega, Inc., creators of personal and building security solutions.

                      Jim and his wife, Tracy, met in college and married in 1993. They have three children, two of whom have graduated college in Texas, while their youngest is attending Grand Canyon University in Arizona.

                      Outside of work, Jim places a priority on his faith, family, friends, and fitness. He enjoys helping people-supporting charities, time with his wife and kids, road-biking with friends and efforts to stay physically fit.

                      A message from Jim on the achievements of SVL

                      SVL started in February 1967 by Charlie Schwab and Craig Vollhaber. Schwab-Vollhaber, Inc. (as it was named at the time) steadily grew and, in 1985, welcomed Paul Lubratt as another partner, becoming Schwab-Vollhaber-Lubratt, Inc. SVL’s founders had the determination to build the most talented, customer-focused HVAC representative in the Midwest. Our original drive and passion still shape the company and culture to this day. The achievements of an organization are the results of the combined efforts of every individual. From humble beginnings, SVL founders paved the way to industry success with hard work and determination. “Today, SVL is strongly organized with great people to lead our industry forward as we are challenged with fast-paced changes to reduce our environmental impact,” says Jim. Now, 55+ years later, SVL is under the leadership of two new principals who share the same vision and drive that has propelled SVL throughout the years. Built on a foundation of integrity, Jim Lubratt, and Charlie Vollhaber strive to ensure opportunities for personal growth, improved work environment, and shared life enrichment. The achievements of our organization are the results of the combined efforts of every individual.

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                      Charlie Vollhaber

                      Executive Vice President & Officer

                      Charlie Vollhaber is a third-generation employee at SVL, as a grandson of company co-founder Craig Vollhaber and son of former CEO Todd Vollhaber. Charlie holds a Bachelor of Science in mechanical engineering and an MBA, both from the University of Minnesota. He became an outside salesman for SVL in 2013, was made a partner in 2019, and then executive vice president and officer in 2022.

                      He grew up playing sports, including football, basketball, golf, and track, and enjoys the competitive nature of the HVAC industry. “I like that no two days are ever the same as there are always questions to answer and problems to solve,” he says. “Most of all, I enjoy working with great people and coordinating together on challenging projects to achieve positive results together.”

                      Outside of work, Charlie enjoys spending time with his wife, Lesley, and their three boys. He’s also fond of golfing, traveling, and attending concerts and sporting events. One of his favorite quotes is from the book of Philippians: “Do nothing from selfish ambition or conceit, but in humility count other more significant than yourselves. Let each of you look not only to his own interests, but also to the interests of others.” Because HVAC and construction is such a team effort, he says, “this mindset helps to create positive results in a vast majority of situations.”

                      A message from Charlie on the culture of SVL

                      “At SVL, we strive to cultivate a unique culture that revolves around finding and empowering exceptional individuals. We believe in equipping our team members with the right tools and resources to succeed.

                      As we’ve grown the business, we have deliberately maintained a small firm culture, fostering an environment where collaboration thrives. We encourage open dialogue and promote a sense of comfort among our employees, allowing anyone to ask questions and seek guidance from anyone else, regardless of their level within the organization.

                      We foster a workshop-like atmosphere where everyone’s contribution is valued. Presenting your work to another individual or a group of teammates provides a platform for collaboration, where ideas are shared, dissected, and improved collectively. We firmly believe in the power of mentoring and provide various avenues for both formal and informal guidance. Whether it’s through structured training programs or casual conversations, we encourage team members to discuss a wide range of topics, from work-related successes or issues to everyday personal life topics.

                      In summary, our culture is built on the foundation of attracting exceptional individuals, empowering them with the necessary tools, and fostering a collaborative environment where mentorship and growth thrive. We are committed to creating an atmosphere where every team member feels supported, valued, and encouraged to reach their fullest potential.”

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                      Al Gramse

                      Vice President of SVL Service Corporation

                      Al Gramse has been in the HVAC industry for over 30 years. He began as a service technician.  Then over his career worked in technical support, building automation, then service manager prior to his current role.

                      How did Al end up in the HVAC industry?  “After high school, I took a couple years to figure out what I wanted to do.   Where I was working at the time, a grumpy old coworker, who I didn’t get along with, walked up to me and said ‘What are you doing here?  Go back to school.’”  I said, “For what?”  He said “There’s a tech school down the street.  Go down there and pick something that interests you”. Then he walked away.  That weird interaction, with someone I didn’t get along with, sent me down a 30-year path in the HVAC industry.   Never underestimate the potential of a little encouragement.   Even if it is from a strange source.

                      Al has been with SVL for 15 years and is the head of our SVL Service division. “The people here are some of the best in the industry,” Al says. “A bunch of team-oriented, knowledgeable, go-getters.” His personal mantra is “figure it out,” “Do a little fact-finding on your own. Use your own brain before you use someone else’s. But know when to ask for help.” he prescribes. “It’s amazing what you can accomplish on your own if you dig in a little bit.”

                      Outside of work, Al has lots of outdoor hobbies, including hunting, fishing, and motorcycling, though his favorite pastime is simply hanging out with family.

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                      Jennifer Roach

                      Director of Marketing, Events & Administration

                      More than just a creative director, Jen brings 30 years of marketing and leadership magic to SVL. Her journey began in the trenches of graphic design, quickly evolving into crafting eye-catching campaigns for iconic brands like Target, Gabberts, Gander Mountain and Camping World. As a seasoned director and agency veteran, she honed her skills with recreational vehicle giant Parts Unlimited before leading creative teams at HOM Furniture and, ultimately, landing at SVL during a crucial growth phase.

                      Jen thrives on "servant-leadership," empowering her team and fostering a culture of trust and mutual respect. "It unlocks their potential, fuels creativity, and leads to work we're all proud of," she says. "I want my team to care, collaborate, and push boundaries together."

                      When not shaping impactful campaigns, Jen enjoys weekend adventures with her husband, Scott, and son, Crew. Their lives are a tapestry of shared passions, from bike rides and baking experiments to cheering on Simley High School wrestlers. And with her recently built forever home in Cottage Grove, her free time now includes a new, thrilling chapter: weekend renovation warrior!

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                      Mike Ruff

                      Vice President of Information Technology

                      Mike Ruff, the Vice President of Information Technology at SVL Inc., is a seasoned professional with an impressive 24-year tenure in the IT industry. His journey in the field is marked by extensive experience and expertise in various domains, including serving as a Cloud Architect focusing on Azure Software as a Service (SaaS), Infrastructure as a Service (IaaS), and both B2B and B2C solutions. Mike’s skills extend to being a Security Architect, where he has honed his knowledge in safeguarding digital assets, and he is also proficient in the Microsoft 365 stack, virtualization, routing, switching, and wireless technologies.

                      Beyond his professional roles, Mike is deeply passionate about technology in all its forms, which is evident in his career and personal hobbies. His love for technology is not just limited to his work but also spills over into his leisure activities. In the summertime, Mike enjoys the thrill of riding his motorcycle, embracing the freedom and adventure it brings. When winter arrives, he switches gears to snowboarding, seeking the excitement and challenge of the snowy slopes. These hobbies reflect Mike’s dynamic personality and continuous pursuit of technically engaging and physically exhilarating activities.

                      Mike Ruff's blend of professional expertise and personal passions make him a unique and valuable asset to SVL Inc., embodying a perfect synergy of technical acumen and a zest for life's adventurous aspects.

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